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"Barn Find" 1980 242. Now with Turbo LS

BIG UPDATES, Now Turbo Aluminum 5.3 LS with Haltech:

So I was looking at the 5.3 l33 that I put together last winter for my 93 classic wagon and looking at the 242. I figured if I can sell the 16v Redblock I can swap the 242 instead, and make the wagon a nice daily driver with a +t setup. So I listed up the engine and it sold within a few days!

Now it's time to start the LS swap. Here are the details.

Haltech Rebel LS
Stock unmodified 5.3 Aluminum l33 with 190,000 miles with a new oil pump.
Texas Speed Madd Maxx Camshaft
Heads were cleaned and had a valve job done with upgraded valvetrain for the cam.
VS Racing Billet 78/75 with T51R housing
TKX 5 speed with McLeod Street Pro clutch setup.
Andersson Steel and Speed LS engines mounts
Summit Low profile oil pan.
Holley Ultra low ram intake with 100# injectors
LS3 DBW TB

Haltech Rebel LS is crazy nice. It's the cheapest on the market for plug and play standalones as well.
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Clearance with the low profile oil pan. Since the sump comes further forward I notched the crossmember with the play available from ASS

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Engine/Trans install went pretty smoothly. I had to drop the cross member a bit to get the pan in, but overall its a quick pull/install.
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The shifter location is about 1.5" futher forward than it need to be. A small cut of the shifter hole and an offset lever should take care of that. I can bring the engine back another 1", but I would start to run into tunnel/firewall clearance.

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TURBO!

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im glad this is happening. that shifter position ends up pretty good in there! im suprised tbh!
Yeah the trans+bh is the exact same as the t5 + Volvo bellhoung and adapter. The engine is just a little further forward now to fit that massive clutch in the bellhousing.
 
I started mocking up the accessories so I can start on the turbo piping. I'm doing 16 Gauge SS connected to V bands on the cast headers, with a support bracket. I made a 3d printed jig to get my collector correct.

I also got the clutch bled and it feels really good. I used a long bleeder hose that's bolted up out of the way near the reservoir. For bleeding I just fish it down and am able to gravity bleed it.

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NOW I finally understand why your 242 had the Ford rear end conversion.

"It all makes sense to me, Alex!" - Reverend Jim
 
I don't have a whole lot to update. I did get my collector cut and tacked together using my 3d printed fixture.

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Fuel system 95% plumbed. Injectors and rails installed.

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I flipped the DBW TB over since it fit better this way.

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Fired up the Haltech. I had program installed, and intial settings/tune installed in less than 10 minutes. I test the DBW. It's crazy how snappy that throttle blade is. There is no way a human could replicate that speed of throttle opening. I'm confident it will start/run right away once everything is hooked up.

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