the poi
Has been
- Joined
- Jan 5, 2003
- Location
- Pasadena, CA
Buy a new 850R lower bumper cover and a new 960 bumper cover. Used parts are gross.
Cut the 960 bumper like this:
Cut notches for the 850R's snaps like this:
Cut the lip off the inside of the 850R bumper so just the tabs protrude out like this:
Cut the back off like this:
Thoroughly clean everything and scuff with this stuff, everywhere there will be adhesive:
It'll look like this:
And this:
Use this glue:
And stick them together like this:
Clamp the edges like this:
Use a flexible bumper filler to blend the corners. Clean thoroughly and scuff before beginning.
Use a little bit of filler around the edge
Then sand and smooth until you're happy, and either paint it yourself or pay someone else to.
Cut the 960 bumper like this:
Cut notches for the 850R's snaps like this:
Cut the lip off the inside of the 850R bumper so just the tabs protrude out like this:
Cut the back off like this:
Thoroughly clean everything and scuff with this stuff, everywhere there will be adhesive:
It'll look like this:
And this:
Use this glue:
And stick them together like this:
Clamp the edges like this:
Use a flexible bumper filler to blend the corners. Clean thoroughly and scuff before beginning.
Use a little bit of filler around the edge
Then sand and smooth until you're happy, and either paint it yourself or pay someone else to.
Last edited: